Location. Here is the link to those charts and you can use that link even if you have a 200, 3000, or 4000 series transmission. Taking care of your transmission is essential if you do not want to have major overhaul expenses a few years down the road. For a better experience, please enable JavaScript in your browser before proceeding. Marvin the Mechanic. That is what you have to be cautious about and if you have any questions just talk to your mechanic or refer to your owners manual. The latter is 14.8 and 10.6 respectively. Insert the dipstick into the tube and remove it. Do not fill over the max line on a reservoir, tank, or dip stick. bit of problem buying too many trucks. The Duramax 6.6L turbo-diesel engine is one of the leading diesel engines. 2023 Diesel Resource | All rights reserved. 8. What we find interesting in both categories is that the brand name does not matter. Under severe you are looking at needing a change at 75,000 and 12,000 miles. Ten-bolt, 1 o'clock and 8 o'clock positions (as viewed from rear) PTO drive gear ratio. Unless you think the fluid has been contaminated there is no reason to change it. The HOT RUN band is between the HOT FULL and HOT ADD marks. As such, there is some "head room" in terms of power capacity. Chevy Silverado 2500HD. When you refill the transmission with fluid, it should only handle about 10.6 quarts or 10 liters. Take the time to do some research to make sure you know how to properly maintain this piece of vital equipment. Sales & Support Power Takeoff. Also, Allison has created a page of the best transmission fluids to use on their transmission. Please keep in mind that you should always double check your owners manual or contact GM directly to make sure anything you purchase will work properly with your truck. Automatic transmission fluid oil capacity for the following Chevrolet car model 2500, 1500/2500/3500, Acadia (GMC), Acadia (GMC) Limited, Astro, Avalanche, . Watch how regular fluid changes with Allison Approved Fluids can help extend the life of your transmission. extended fluid and filter change intervals are only allowed with an allison approved tes 295 automatic transmission fluid and allison high Capacity Filters. While that does sound like a lot at first, just consider a custom tune can easily add more than 130 horsepower, getting you well into . 6L90 Transmission Fluid Capacity. Fluid pressure is fed from shift valves C, D, and E to C, D, and E switches, and from the manual valve to the reverse switch. Properties Of Advanced Automatic Transmission Fluid. Example: oL HI 1 indicates 1 quart of fluid above the full "1" transmission level. 0000002151 00000 n You also have to be concerned about power steering fluid, brake fluid, and also transmission fluid. If you use Dexron-VI or other transmission fluid, you are looking at 12,000 to 50,000 miles or 500 to 2000 hours of operating time. Run the engine until the transmission fluid reaches the operating temperature of 160 to 200F (71 to 93C). With the shallow sump pump, you can expect to put in12.7 quarts or 12 liters the first time. If true, then it may be a good thing as you are getting more of the old fluid out of the mechanism and more new fluid inside. Deviating from the schedule may not initially harm the transmission but eventually, it may harm it. I think the regular fluid life is spec'd at 1/2 of that. Freight Info The PPE deep transmission pan adds an extra four quarts of fluid capacity. Do not use fluid additives, friction modifiers, extreme-pressure gear fluids, or multiviscosity lubricants. Sticking E-shift. SOURCE: Fluid Capacity for Transmission. Shift the transmission to neutral (N) and shut down the engine. Has a little Initial Fill : 12.0 liters (12.7 qts) Refill : . Range Inhibit Indicator. This will depend on the type of fluid you are running in your transmission. 0000019789 00000 n Safe operating level is within the HOT RUN band on the dipstick. Use them to guide the maintenance of your Allison transmission. If your running MAG-HYTEC trans pans its brings the total capacity to 10 1/2 qts, the Allison deep pan brings the total to about 10 qts and the rear diff cover brings the total to 8 qts. ]L #%XxD]Hs5qEXp`@&%DkC'GO,18L[] RH,fKvM]514|=u`HlMh *(~4V_nI.M)z@ M1lM0jX[+rLi"yH0)`P6.,rhl\G[YL%%O ^2d^hTa$`@F}&;0X* PM[q}Fm. Torque converter: One stage- three element- polyphase. Allison has developed a Fluid + Filter Calculator, which provides change interval information. What are the fluid capacities of 2007 chevy 2500 hd truck with a duramax diesel/allison trans.1st-oil filter . Diagnosis. This practice should help extend the life of your transmission. 11.22.2016. 0000594149 00000 n This is also not in the sticky And it should be. We reinstalled our PPE deep transmission pan and torqued the bolts to 20 ft-lbs. drive gear rating (continuous operation) Using one PTO: 930 Nm. But there are no guarantees and none are being made here. m). 0000008902 00000 n 0000018760 00000 n All of these products are listed with links to purchase them. https://www.youtu. How To Open Pop-Up Camper Without Crank (Raise Broken Pop-Up), 3.31 vs 3.55 Axle Ratio: Difference Between 3.31 And 3.55, What Is the ACTIVE Network Credit Card Charge? The TES 389 requirements under the same condition are 12,000 miles, 6 months, or 500 hours. Finance & Leasing, International Parts 0000013038 00000 n This is one RV part that you cannot cut corners as you will be caught in very difficult situations if you do try to cut corners. Under general conditions, the TES 295 needs to be changed every 48 months or 300,000 miles while the 389 option says 25,000 miles and 12 months. Fill the transmission with fresh transmission fluid and check the fluid level. Do not mix types and brands of fluid, because of possible incompatibility. A standard pan takes 17 quarts while the 2-inch deeper pan should only take 19 quarts. Thanks for that always trying to find specs. This logic indicates the current transmission operating range to the TCM. That may be so or it may not be so but those words come straight from Allison. 19. L5P Duramax Maintenance Schedule & Service Intervals. For the on-highway driving, you have about 20 brands to choose from. The former takes 12.7 quarts on the initial fill and 7.4 quarts on the refill. When you purchase one of the products from the links below, we receive a commission. It will take about 30 - 90 minutes depends on your skill level and might save you up to $200 depends on the region you live in. The TES 439 is the upgrade over the TES 353. It is a quirk but the gearing seems to have a forgetful memory when new fluid is put into the pan. Please support our sponsors and let them know you heard about their products on iRV2. Deep pan should also make its way to sticky, along with engine oil with and without filter And coolant capacities. 0000004865 00000 n The filters should be changed sooner than those figures with a respective 75,000 and 25,000 miles under general conditions. For all three filters, you are looking at 50,000 miles or 3000 hours of operating time. It is not going to be so much about the brand but the type of fluid you should use. On the transmission shift selector, press the up and down arrow keys simultaneously. Much is contained in the transmission cooler, cooler lines, and torque converter. The Allison Transynd fluid replacement schedule is 150,000 miles OR 4,000 hours OR 48 months whichever comes first for general specs. Allison 2500 Transmission Filter Change. What you should be concerned about is the amount of fluid loss that happens when you change the filter. If you follow their instructions you should be okay. Automatic to drain and refill using Dexron type 3 fluid. Yeah will Definitley help when I forget again.lol. 6-Speed Allison Transmission: VIN Identification: (8th Digit of VIN) 8: Displacement: 403 Cubic Inches or 6.6 Liters: . 0000603628 00000 n This is the basic transmission found in Chevy and GMC 2500HD and 3500HD trucks from 2001 onward, as well as some 1500HD trucks. 19. But I do need to know the capacity for the shallow pan with both filters. Includes standard integral damper which is operational in lockup. (13L) NV5600 - 6.75 Qts. | Our Privacy Policy | Web Design by Green Matchbox, Comprehensive 6.6L L5P Duramax Maintenance Guide, Diesel Resource | Your go-to diesel experts, Fluid Capacity & Recommendations for the L5P resource, 5 Convenient Features of the 2020 L5P Duramax, Build Your Next Super Duty 6.7L Powerstroke, 11 Common 6.6 LLY Duramax Problems And How To Fix Them, 2.8L LWN Duramax Specs, Tow Ratings, and Fuel Economy, 3.0L LM2 Duramax Specs, Fuel Economy, and Towing Capacity, 5 Best 6.6L L5P Duramax Performance Upgrades, 6.6L L5P Duramax Specs, Tow Ratings, And Model Year Changes, 6.6L LB7 Duramax Specifications And Information, 6.6L LLY Duramax Specifications & Information, 6.6L LML Duramax Specifications and Information, Comprehensive 2.8L LWN Duramax Maintenance Guide, Comprehensive 6.6L LBZ Duramax Maintenance Guide & Parts List, Comprehensive LML Duramax Service Schedule, LB7 Duramax Maintenance Schedule, Fluid Specs, And Parts, The Ultimate 6.6L LLY Duramax Maintenance Guide & Service Schedule. 0000018993 00000 n 0000020018 00000 n (6.5L) NOTE:Must add 2 additional quarts of Manual Transmission Fluid through the shifter after its filled to the factory fill plug. That may have some influence on how much fluid you put inside this transmission. Specifications - ALLISON 2500. Free 800.966.9860. (TPO Roof Sealant), What Is The Cummins Fault Code SPN 3031 FMI 9? Plus, it is the approved synthetic fluid for all of its transmission series between 1000 and 4000. With the vehicle on a level surface and the transmission in neutral at operating temperature, perform the steps below. 0000009049 00000 n I have a 2001 2500HD with the 8.1 liter and Allison transmission. The refill only takes 7.4 quarts or 7 liters. Verify that the vehicle is parked on a level surface. 0000008692 00000 n Park the vehicle on a flat, level surface. 7.4 quarts. Of course, their brand is at the top of the list. Profitable Foundation Drilling in 3 Steps, Why Choose Allison Transmissions for Material Handling Equipment, Construction Safety: Material Handling Operations, Benefits of Allison Transmissions in Material Handling Equipment, Selecting the Best Material Handling Equipment, rebuilt allison transmission for oilfield equipment, Rebuilt Allison Transmissions for Haul Trucks, rebuilt allison transmissions for heavy equipment transporters, CONTACT YOUR ALLISON REPRESENTATIVE FOR THE DETAILS, [C = Converter mode (lockup clutch disengaged); l = lockup mode (lockup clutch engaged)], Communication Protocol Engine/Vehicle Systems Interface, Torque converter turbine-driven spur gear, Six-bolt, 3 oclock and 9 oclock positions (as viewed from rear), PTO drive gear rating (continuous operation), Acceptable full-load engine governed speed:2200 3800* rpm, Acceptable engine idle speed range (with transmission in drive): 500 820 rpm, Maximum output shaft speed at 105 km/hr (65 mi/hr): 4500 rpm, Description: Non-zero-crossing square wave 8, 16 or 40 pulses per revolution of transmission output shaft. The DEXRON VI improves and maintains the performance of older GM vehicles. On a overhaul the amount is 7.3 us quarts. To learn more about this topic and how important it is, just continue to read our article. The key to keeping your transmission running at top levels is to make sure to make those fluid changes regularly and on schedule. The newer transmission fluid has some long life, not like 30+ years ago. Want to learn more about the latest insights in the diesel industry? it may vary. Post #3 has manuals but for some unknown reason I can never get to make the links work. Copyright Notice They built the transmission and they will have the best answer for you. Make Kamil's day and share it with a buddy! 0000580844 00000 n All times are GMT-8. Automatic Transmission, 1000 Initial fill, Automatic Transmission, Allison 1000, Total Fill, Manual Transmission, ZF S6-650, Total Fill, Differential, With 10.5 RingGear Amer Rear, Differential, With 8.5 RingGear Amer Rear, Differential, With 8.6 RingGear Amer Rear, Differential, With 9.5 RingGear Amer Rear, Cooling System, Initial Fill.24.8 quarts, Automatic Transmission, 6L90 Initial Fill.6.4 quarts, Automatic Transmission, 1000 Initial Fill.7.4 quarts, Differential, With 8.25 RingGear Front.3 pints, Differential, With 9.25 RingGear Front.3.6 pints, Differential, With 10.50 RingGear Rear.5.5 pints, Differential, With 11.50 RingGear Rear.6.4 pints, Differential, With 8.6 RingGear Rear.4.3 pints, Differential, With 9.50 RingGear Rear.5.5 pints, Transfer Case, MP 3023/3024.3.2 pints, Transfer Case, MP1222/1225.3.2 pints, Transfer Case, MP 1625/1626.3.2 pints, Automatic Transmission, 1000 Initial Fill. Posts. Answered by GM Tech . (Ford V10 Turbo Kit Options), What Sealant Can I Use On a TPO Roof? HIg FLUID LEvEL - "oL" is displayed ( represents "Fluid (Oil) Level Check Mode") followed by "HI" ("HI" represents "High Oil Level") and the number of quarts the transmission fluid is overfilled. As with all automobiles, proper maintenance plays a crucial role in increasing the useful life of your truck. 0000601811 00000 n 0000003608 00000 n If the fluid level is not within the COLD RUN band, add or drain fluid as needed to adjust the fluid level to the middle of the COLD RUN band. The company seems to have two sets of approved fluids for you to use. Do not allow foreign matter to enter the transmission. Acceptable full-load engine governed speed: 2200 - 3800* rpm. It was designed to replace the older four-speed automatics . If you want that capacity in liters, then you are looking at 28 liters for the deeper pan and 25 for the shallower or regular pan. Now that you know when you should complete general maintenance tasks on your truck, you need the parts and fluids to keep your truck in tip-top shape! of transmission fluid to transmission. Includes standard integral damper which is operational in lockup. The charts and calculator we provided will be a great help to you. These kits provide the correct amount of fluid and spin on external filter for 2001-2019 Duramax diesels using standard Allison transmission pans. . Is 2.46 us quarts of oil. I caught all the old fluid and it looked like a lot, so i measured it to see how much and it was damned close to 19 quarts, the listed "capacity" of this transmission. This is especially important on modern diesels like the newest 6.6L Duramax. Total using two PTO's: 1595 Nm. But that amount is not that much and equals roughly 1 pint. We have not found any specs for the new TES 668 fluid. Engine, Transmission, Front and Rear . Download our Allison TES 668 Fluids Brochure, Vehicle Electrification + Environmental Test Center, Supported by our Allison Authorized Service Network. After some research it was determined that it should have the manual trans fluid in it. 12.3 L. Without special equipment it is possible to replace only ATF in the AT pan because of the way automatic transmission in 2011 Chevrolet Silverado 2500 HD has been designed. YouTube Allison transmission 2500 RDS Pdf User Manuals. The capacity has not changed in the last few sentences. Looking to maintain your truck by yourself? If you want it in hours, that is every 6,000 and 1,000 hours respectively. These sources are the same for other fluids as well. Keep it on schedule so that your transmission does not wear out sooner than you want it to. 386. 0000005941 00000 n Fax 713.466.9839 2. But not all of this fluid is in the transmission pan. Duramax Fifth Generation: 2011-2016 (LML), https://my.chevrolet.com/content/darado HD & Sierra HD-Duramax-Diesel-Manual.pdf, http://www.dieselplace.com/forum/6341097-lml-faq-frequently-asked-questions.html, Duramax First Generation: 2001-2004 (LB7), Duramax Second Generation: 2004.5-2005 (LLY), Fuel System, Air, Exhaust & Emissions Upgrades. One model has a shallow sump pump and the other has a standard size. Dirt or foreign matter in the hydraulic system may cause undue wear of transmission parts, make valves stick, and clog passages. Check the fluid level reading and repeat the check procedure to verify the reading. 0000020153 00000 n Off brands may be cheaper but the lower cost may only help your budget and not the transmission. Release the arrow keys and wait for a two-minute countdown. It is best to stick to the top brands when it comes to your transmission. 0000010115 00000 n If the transmission was completely overhauled or the torque converter was replaced or drained, add 7.7 L (16.3 pts.) #1. . Allison Approved synthetic fluids provide extended drain intervals and offer thermal and viscosity advantages over conventional petroleum based fluids, as well as other synthetic fluids. You can find that calculator at this link. 12 L. Without special equipment it is possible to replace only ATF in the AT pan because of the way automatic transmission in 2009 Chevrolet Silverado 2500 HD has been designed. 2020 GMC Sierra SLT 3500 CC/SB L5P 3/14/20 Payload 3726lbs. The Allison Transynd fluid replacement schedule is 150,000 miles OR 4,000 hours OR 48 months whichever comes first for general specs. How to Service a Transmission on a 2014 Chevy . of transmission fluid to transmission. Replacements & Returns, Copyright 2023 TDX Ltd. 7200 Ertel Lane Maximum output shaft speed at 105 km/hr (65 mi/hr): 4500 rpm. If you pull the pan and remove the internal filter screen you will drain 2-3 more qts of oil. The capacity has not changed in the last few sentences. Allison Approved Fluids that are synthetic based offer improved viscosity that other fluids cant offer. Location. 0000011445 00000 n Hi Folks, My name is Tom Johnson. #4 of our Maintenance & Care video series. You should get 17 and 19 quarts inside the transmission depending on the fluid pan used for your particular model. The first is to check your owners manual to see what the manufacturer says. Beginning with s/n 6510670912 and s/n 6610205144, transmissions equipped with allison high Capacity Filters do not require an initial main Filter change at 5000 miles/8000 km/200 hours. Do not fill above the COLD RUN band if the transmission fluid is below normal operating temperature. Check the allison manual. Privacy Statement, Legal Notices and Terms. What are the fluid capacities for a 2004 Chevrolet 2500HD 6.6l Diesel? 2100/2200/2500 Series. On both web pages linked above, there is a lit of recommended brands you should be using. I'm at 9qts. 2023 Copeland Allison Transmissions . Please note: all fields are required to enable your query to be directed to your local TDX expert. When you refill the transmission with fluid, it should only handle about 10.6 quarts or 10 liters. Privacy Policy, Buy oils, filters and other consumables online, Output engine Torque Nm (lb-ft): 780 (575), Torque converter: One stage- three element- polyphase. Click here to see the whole list and you will notice there are several links to click for specific transmissions. If you're going to deviate from Dex-IV pick and TES 668 fluid and sleep happy. See, www.allisontransmission.com/my-allison/customer. Theyre very powerful and capable, but theyre also very vulnerable to poor fuel quality. 0000001649 00000 n 8 o'clock position: 1.00 x engine speed. Read our table of Duramax fluid capacities here at Hot Shot's Secret. 10.82 UK qt. Make sure to use the right fluid in your transmission as these modern pieces of equipment are more finely tuned than older cars and trucks transmissions. SINgLE DIgIT DOUBLE DIgIT Nowhere in my 2005 Chevrolet 3500 owners manual does it give me (that I could find) the capacity for the Alison transmission coupled with the 6.6 turbo diesel. Please keep in mind your situation may call for more frequent maintenance than what is listed below. Or 3 & 1 year and 3 years and 6 months. Posted September 23, 2011. There are also 2 additional switches in the PSA that are not used. We cover brake fluid, differential gear oil, transfer case fluid, steering fluid and more. Marketing & Dealer Support, Unearthed Magazine 6-Speed Transmission Allison: Initial Fill 7.0 L (7.4 qt) AF6: .